西门子PLC DI/DO8模块SM1223
西门子PLC DI/DO8模块SM1223
Example: SINAMICS S210 converter frame size FSB, 400 V 3 AC, with SIMOTICS S-1FK2 servomotor shaft height 63
The servo drive system comprises a SINAMICS S210 servo converter, a SIMOTICS S-1FK2, S-1FT2 or S-1FS2 servomotor and a matching One Cable Connection (OCC) for connecting the motor to the converter. SINAMICS S210 is a single-axis AC/AC servo converter system with high performance and dynamic response for mid-range Motion Control applications.
SINAMICS S210 servo converters are available for the following line voltages:
200 V to 240 V 1 AC (1 AC series)
200 V to 480 V 3 AC (3 AC series)
The SINAMICS S210 is a flexible, versatile system. SIMOTICS S-1FK2, S-1FT2 or S-1FS2 series synchronous servomotors are installed in rotary and linear axes. The integrated One Cable Connection (OCC) interface allows user-friendly connection of a SIMOTICS S-1FK2, S-1FT2 or S-1FS2 motor with just one cable. The electronic motor type plate data can be read out, which eliminates the need to parameterize the converter with the motor data. This significantly simplifies and shortens commissioning.
In conjunction with the technological functions of the higher-level controller, there are many possibilities of motion – from continuous operation through positioning and synchronous operation, to coordinated motion of multiple axes via cyclic cams or interpolation – everything is possible.
The SINAMICS S210 converter has an integrated PROFINET communications interface for connecting to a control system.
The data exchange with the higher-level controllers takes place via standardized protocols – the PROFIdrive profile for positioning mode and the PROFIsafe profile for safety-related communication.
Thus, operation is optimally ensured with the SIMATIC S7 automation system. The drive axis is connected via technology objects and Motion Control blocks in the SIMATIC S7 or a SIMOTION controller.
The high performance of the SINAMICS S210 servo drive system in conjunction with the SIMOTICS S-1FK2, S-1FT2 or S-1FS2 servomotor derives from the following features:
Low moment of inertia and high overload capability of the motor
High-resolution encoder with fast scanning
Current controller clock cycle of 62.5 μs and a pulse frequency of 8 kHz of the servo converter
This enables short cycle times on the machine even with complex motion control.
For devices of the 3 AC series, the DC links of up to six converters can be coupled. Thus, energy balancing between the axes is possible and energy produced during braking can be used by other axes for accelerating. This is not only efficient, but also reduces the waste heat in the control cabinet, because the generated energy no longer has to be converted to heat in the braking resistor.
| SIMOTICS S servomotors for SINAMICS S210 | ||
---|---|---|---|
| 1FK2 | 1FT2 | 1FS2 |
Shaft heights | High Dynamic (HD) / Compact (CT) | High Dynamic (HD) / Compact (CT) | High Dynamic (HD) / Compact (CT) |
SH20 | HD (1FK2102) | HD (1FT2102) | – |
SH30 | HD (1FK2103) / CT (1FK2203) | HD (1FT2103) / CT (1FT2203) | – |
SH40 | HD (1FK2104) / CT (1FK2204) | HD (1FT2104) / CT (1FT2204) | HD (1FS2104) |
SH48 | CT (1FK2205) | CT (1FT2205) | – |
SH52 | HD (1FK2105) | HD (1FT2105) | HD (1FS2105) |
SH63 | HD (1FK2106) / CT (1FK2206) | HD (1FT2106) / CT (1FT2206) | HD (1FS2106) |
SH80 | CT (1FK2208) | CT (1FT2208) | CT (1FS2208) |
SH100 | CT (1FK2210) | CT (1FT2210) | – |
Static torque M0 | 0.16 ... 40 Nm (0.12 ... 29.50 lbf-ft) | 0.16 ... 40 Nm (0.12 ... 29.50 lbf-ft) | 3.1 ... 23.5 Nm (2.3 ... 17.3 lbf-ft) |
Rated power PN | Up to 6.4 kW | Up to 6.4 kW | Up to 2.51 kW |
Applications | Packaging machines Handling equipment Feed and withdrawal devices Stacking units Automatic assembly machines Laboratory automation Woodworking, glass and ceramic industries Digital printing machines | Packaging machines Handling equipment Feed and withdrawal devices Stacking units Automatic assembly machines Laboratory automation Woodworking, glass and ceramic industries Digital printing machines | Food and beverage industry Pharmaceutical industry Packaging machines Handling equipment Feed and withdrawal devices |
Housing/paint finish | Aluminum/anthracite gray | Aluminum/anthracite gray Other colors possible as an option | Stainless steel |
Degree of protection | IP64 IP65 optional or retrofittable | IP64 IP65 optional or retrofittable, IP67 optional | IP66/IP67, IP69K (30 bars) |
Encoder systems |
|
|
|
Absolute encoder 22-bit singleturn | ✓ | ✓ | – |
Absolute encoder 22-bit + 12-bit multiturn | ✓ | ✓ | ✓ |
Absolute encoder 26-bit singleturn | – | ✓ | – |
Absolute encoder 26-bit + 12-bit multiturn | – | ✓ | – |
Remarks | Also available as servo planetary geared motor | Versions with increased rated and maximum speed Options: Increased detergent resistance Pressure equalization Metal rating plate Coating color Also available as servo planetary geared motor | Very high detergent resistance Certification according to EHEDG With connection cable (cable end and length can be selected up to 11 m (36.09 ft)) |
Example: SINAMICS S210 M12 OCC connection cable
Motor and converter are simply connected to one another by one instead of the usual two or three cables. With this One Cable Technology, energy supply, encoder **s and brake control are brought together in a single cable. This results in the following advantages:
Time-saving by laying only one cable
Smaller installation space and space requirement in cable collars, tight bending radii
Only one cable has to be cleaned. This is advantageous, e.g. in the pharmaceutical industry and where higher requirements are placed upon hygiene
Can be ordered to the decimeter
Compact connection system
Rotatable connectors on the motor side
Motor with very low interfering contour for restricted installation space.
Cables are available in three different qualities:
MOTION-CONNECT 500
MOTION-CONNECT 800PLUS
MOTION-CONNECT 400 (only for SIMOTICS S-1FS2)
As well as the pre-assembled cable, individual components (connectors and goods sold by the meter) can also be ordered for self assembly.
One Button Tuning
The web server of the converter offers a simple means of parameter assignment. The web server allows commissioning purely oriented on the functionality of the drive. With the web server, the SINAMICS S210 servo drive system can be brought into operation with a few clicks.
As a result of reading the electronic type plate of the connected SIMOTICS S-1FK2, S-1FT2 or S-1FS2 servomotors, only a few operator actions, such as automatic controller optimization with One Button Tuning, are necessary, as the motor and encoder are automatically detected. The controller parameters are automatically optimized. The three selectable dynamic levels of the controller can optimally take into account the desired behavior of the connected mechanics.
A motion of the axis can take place directly via the web server control panel during commissioning.
The customer benefits from the web server in many ways:
Commissioning can also be easily done in places difficult to access, as the web server in the converter can also be accessed directly via PROFINET from the controller.
The web server provides full diagnostic capability without the need for additional software.
Commissioning and diagnostics can also be done without a cable via mobile devices, such as laptops, smart phones and tablets (an additional WLAN access point is necessary).
Intuitive user interface
In addition to easy commissioning directly via the web server of the converter, engineering is also possible with SINAMICS Startdrive and TIA Portal (V15.1 or higher). The tool for configuration, commissioning and diagnostics has been optimized with regard to the consistent utilization of the TIA Portal advantages – one shared work environment for PLC, HMI and drives. SINAMICS firmware V5.2 or higher is required for SINAMICS S210 devices.
For more information, see the Engineering tools section.
Faults and warnings are shown on the display located under the front cover, and they can be acknowledged with the Acknowledge button. Extensive diagnostics with plain text messages for cause and remedy information is possible via the web server.
The integrated safety functions provide highly effective, application-oriented protection for personnel and machinery (terms as defined in IEC 61800-5-2).
The following Safety Integrated Basic functions are included as standard:
Safe Torque Off (STO)
Safe Brake Control (SBC)
Safe Stop 1 time controlled (SS1-t)
The following Safety Integrated Extended functions 1) are available as options:
Safe Stop 1 (SS1)
Safe Stop 2 (SS2)
Safe Operating Stop (SOS)
Safely-Limited Speed (SLS)
Safe Speed Monitor (SSM)
Safe Direction (SDI)
Safely-Limited Acceleration (SLA)
Safe Brake Test (SBT) diagnostic function
The Safety Integrated functions are fully integrated into the drive system. They can be activated via fail-safe digital inputs on the converter (only STO and SS1-t) or via PROFINET with PROFIsafe.
The Safety Integrated functions are implemented electronically and therefore require no additional installation effort or space in the control cabinet. Furthermore, the costs are considerably lower than for externally implemented monitoring functions.
The Safety Integrated functions can be easily commissioned using the web server of the converter or SINAMICS Startdrive/TIA Portal V15.1 or higher.
1) Available in SINAMICS V5.1 SP1 and higher. The Extended Functions require a Safety license.
It communicates with the higher-level control via PROFINET IRT. For optimal interaction between the controller and the SINAMICS S210 servo drive system, SIMATIC S7‑1500, SIMATIC S7‑1500 T‑CPU, SIMATIC ET 200SP Open Controller, and SIMOTION can be used as the control system.
The SINAMICS S210 servo converter has an integrated PROFINET communications interface with a cycle of up to 250 μs for connecting to a control system.
Standardized protocols for linking to a higher-level control with RT and IRT are supported – the PROFIdrive profile with DSC for positioning mode and the PROFIsafe profile for safety-related communication. Functions, such as Shared Device, ring redundancy and PROFIenergy, are also possible.
Everything from one source: Through the use of Motion Control functionalities in the controller, the combination of converter and SIMATIC S7 automation system or a SIMOTION controller allows ideally harmonized engineering. As a result, commissioning times are shortened.
Via technology objects and Motion Control blocks of the higher-level controller, there are many possibilities of motion, such as continuous operation, positioning and synchronous operation, and coordinated motion of multiple axes via cyclic cams or interpolation.
Siemens offers tested SIMATIC PLC/HMI application examples for connection of the servo drive system to a SIMATIC controller: www./sinamics-applications
More information on the SIMATIC S7‑1500, SIMATIC S7‑1500 T‑CPU and SIMATIC ET 200SP Open Controller is available in the ST 70 Catalog and on the internet under www./simatic-s7-1500
Example: Communication via PROFINET
The SINAMICS S210 is equipped as standard with varnished or partially varnished modules. The painting on the modules protects the sensitive SMD components against corrosive gases, chemically active dust and moisture.
In addition to the usual approvals, the SINAMICS S210 drive system also has UL approval for the North American market. This means that the drive system, comprising SINAMICS S210 and SIMOTICS S-1FK2, S-1FT2 or S-1FS2 including the One Cable Connection (OCC), can be used worldwide.
A Quick Installation Guide is supplied in hard copy form in English with every SINAMICS S210. Further documentation, such as the operating instructions, is available free on the internet at:
www./sinamics-s210/documentation
Detailed information on the SINAMICS S210 drive system, including the latest technical documentation (brochures, tutorials, dimensional drawings, certificates, manuals and operating instructions), is available on the internet at:
www./sinamics-s210
and is also available via the Siemens Product Configurator on the internet.
The Siemens Product Configurator can be found in the Siemens Industry Mall at the following address:
www./sinamics-s210/configuration
Example for the 1 AC series
Example for the 3 AC series