西门子S7-200 SMART操作面板6AV6648-0BC11-3AX0

SIMOTION D Control Units: D410‑2, D4x5‑2 (4 performance classes)

SIMOTION D is a compact, drive-based version of SIMOTION based on the SINAMICS S120 drives family.

The SIMOTION D Control Units are available in the following variants:

SIMOTION D410-2 are compact Control Units for single-axis applications with multi-axis option. The Control Units are available in variants D410-2 DP and D410-2 DP/PN and are snapped onto the SINAMICS S120 Power Modules in blocksize format.

SIMOTION D4x5-2 are Control Units for multi-axis applications in the SINAMICS S120 booksize format and are available in the following performance variants:

SIMOTION D425-2 DP and D425-2 DP/PN Control Units
(BASIC performance) for up to 16 axes

SIMOTION D435-2 DP and D435-2 DP/PN Control Units
(STANDARD Performance) for up to 32 axes

SIMOTION D445-2 DP/PN Control Unit
(HIGH performance) for up to 64 axes

SIMOTION D455-2 DP/PN Control Unit
(ULTRA-HIGH performance) for up to 128 axes or applications with very short control cycles

This fine scalability ensures a quick response to changing requirements in automation without having to change the system.

System concept

With SIMOTION D, the PLC, the Motion Control and technology functions as well as the SINAMICS S120 drive software run on a shared control hardware. The IEC 61131-3-compliant PLC integrated in SIMOTION D means that the system is not just capable of controlling sequences of motions, but the entire machine can also be controlled with a single compact unit.

Depending on the SIMOTION D platform, HMI devices can be operated on the PROFINET, Ethernet or PROFIBUS interfaces for operator control and monitoring. Functions such as remote maintenance, diagnostics and teleservice can also be used via these interfaces.

Cost-effective thanks to the integration of PLC, Motion Control and technology functions directly in the drive

Employs the innovative SINAMICS S120 design

Compact design reduces control cabinet size

Ideally suited to modular and distributed machine concepts

User-friendly operation

Variable networking via a wide range of communication interfaces:

D410-2 DP, D4x5-2 DP: Industrial Ethernet and PROFIBUS DP onboard

D410-2 DP/PN, D4x5-2 DP/PN: PROFINET IO, Industrial Ethernet and PROFIBUS DP onboard

Powerful thanks to a range of technology functions

Very simple engineering, from drive commissioning to open-loop control and Motion Control applications

Easy to service thanks to CompactFlash card, which can be easily replaced and contains all data (programs, data, drive parameters)

Very fast response because the interfaces between PLC and Motion Control are no longer required

SIMOTION D can be used optimally wherever

the SINAMICS S120 drive family is used

the Motion Control and PLC functionality are directly executed in the drive (SINAMICS S120)

a compact, space-saving construction is required

high performance is required for Motion Control and highspeed I/O

high electromagnetic compatibility and a high resistance to shock and vibration are required due to harsh ambient conditions

modular machine concepts with high-speed isochronous coupling are required

The flexible solution for modular machine concepts

SIMOTION D optimally supports the implementation of modular machine concepts in which single-axis drives and highperformance multi-axis drives have to be combined:

SIMOTION D410-2 (blocksize format) is the most cost-effective solution for the compact design of drives, ranging from single units to small-scale multi-axis solutions with typically 2 to 3 axes (max. 8 axes).

SIMOTION D4x5-2 (booksize format) performs the open-loop and closed-loop control functions for multi-axis groups with up to 128 axes.

Important applications include:

Packaging machines

Plastic and rubber processing machines

Presses, wire-drawing machines

Textile machines

Printing machines

Wood, glass, ceramics and stone working machines

Converting

Handling devices

Due to the increasing use of servo and vector drives, these machines require a high degree of integration of PLC, Motion Control and technology functions.

With SIMOTION D4x5-2 selected Control Units are also available as SIPLUS version for use under extremely difficult environmental conditions (e.g. in toxic atmospheres).

Typical design of an automation solution using SIMOTION D

SIMOTION D components and interfaces

Various status/error displays

Onboard digital inputs and outputs

Option slot (receptacle, only for D4x5‑2), e.g. for expansion with additional I/Os with the TB30 Terminal Board

Integrated communications interfaces for linking:

SINAMICS S120 drive modules

Distributed I/Os

HMI systems

PG/PC

Other Motion Control and automation systems

Other SINAMICS S110/S120 drives with digital setpoint interface

Slot for CompactFlash card for data backup

Design of a single axis with SIMOTION D410‑2

The following components make up a SIMOTION D410‑2 single-axis system:

A SIMOTION D410‑2 Control Unit, designed for open and closed-loop control of a single drive

A SINAMICS S120 PM240-2 or PM340 Power Module in blocksize format, combined infeed and power module

Other drive components, such as

Power supply

Filter

Reactor, etc.

The connection between SIMOTION D410-2 and the SINAMICS S120 Power Module is made with the integrated PM-IF interface or, when the CUA31/CUA32 Control Unit Adapter is used, via DRIVE-CLiQ..

Design of an axis grouping with SIMOTION D410‑2

In order to create a multi-axis grouping with SIMOTION D410-2, additional SINAMICS S110/S120 Control Units are connected to the SIMOTION D410-2 by means of PROFINET or PROFIBUS.

Motion control is performed centrally by the SIMOTION D410-2 using the SIMOTION technology objects.

Design of an axis grouping with SIMOTION D4x5‑2

The following components comprise a SIMOTION D4x5‑2 axis grouping:

A SIMOTION D4x5-2 Control Unit, designed for open and closed-loop control of a multiple axis grouping

A SINAMICS S120 Line Module (infeed module)

One or more SINAMICS S120 Motor Modules (power units)

Other drive components, such as

Power supply

Filter

Reactor, etc.

DRIVE-CLiQ provides the link between the SIMOTION D Control Unit and the SINAMICS S120 drive modules.

Note:
SINAMICS S120 PM240-2 Power Modules in blocksize format can be operated on a SIMOTION D4x5-2/CX32-2 with the CUA31/CUA32 Control Unit Adapters.

Expansion using I/O

SIMOTION D can be expanded with the following I/O:

Distributed I/O systems (e.g. SIMATIC ET 200SP)

Drive-based control cabinet I/O (e.g. TM15, TM31 Terminal Modules, etc.)

Basic functionality

The SIMOTION D basic functionality is supplied with the CompactFlash card (CF) and is loaded when the power is switched on. The basic functionality includes:

SIMOTION runtime system

User-programmable with several langes conforming to IEC 61131

Various runtime levels
(cyclic, sequential, event-driven)

PLC and arithmetic functionality

Communication and management functions

Motion Control functions (Motion Control Basic)

SINAMICS S120 drive control

SIMOTION D410‑2:
Current/speed control
(based on CU310‑2, firmware version V4.x/V5.x) for up to 1 servo axis, 1 vector axis or 1 V/f axis

SIMOTION D4x5‑2:
Current/speed control
(based on CU320‑2, firmware version V4.x/V5.x) for up to 6 servo axes, 6 vector axes or 12 V/f axes, closed-loop control for infeed (Active Line Module)

Testing and diagnostic tools

This basic functionality can be expanded with loadable technology packages, if required.

Position-controlled motion control for drives

Integrated drives (SINAMICS Integrated):
The power units are connected over DRIVE-CLiQ or over the integrated PM-IF interface optionally for the SIMOTION D410-2.

Drives with digital setpoint interface:
SIMOTION D enables position-controlled motion control for drives with digital setpoint interfaces via PROFINET IO/PROFIBUS DP with PROFIdrive.

Drives with analog setpoint interface, e.g. for retrofit or hydraulic applications:
The ADI 4 (Analog Drive Interface for 4 Axes) or IM 174 (Interface Module for 4 Axes) module can be used to connect drives with analog ±10 V setpoint interfaces. The IM 174 also makes it possible to connect stepper drives with a pulse direction interface.
Both modules are connected over PROFIBUS DP. The following can be connected to one ADI 4 or IM 174 module:

4 drives

4 encoders

Digital inputs and outputs

SIMOTION technology packages

A special feature of SIMOTION is that the basic functionality can be expanded by loading technology packages, such as:

Motion Control with the technology functions:

POS – Positioning

GEAR – Synchronous operation/electronic gear

CAM – Cam

PATH – Path interpolation

TControl – Temperature controller

MIIF – Multipurpose Information Interface

Vibration Extinction (VIBX)

OACAMGEN

Since the technology functions have modular licenses, you only pay for what you will actually use.

Performance

Hardware-supported floating-point arithmetic enables complex arithmetic functions to be used effectively.

Fast instruction execution opens up completely new application possibilities in the mid-performance to high-performance range.

Configuring/parameterizing/programming

SIMOTION SCOUT is a powerful and user-friendly engineering tool. It is an integrated system for all engineering steps, from configuring and parameterization, through programming, to testing and diagnostics. Graphical operator prompting, using dialog boxes and wizards, as well as text-based and graphical langes for programming, considerably reduce the familiarization and training periods.

Operator control and monitoring (HMI)

Communication services which support user-friendly data exchange with SIMATIC HMI devices are integrated in the basic functionality of SIMOTION D.

These HMI devices can be connected to SIMOTION D over PROFINET, Industrial Ethernet or PROFIBUS and they are configured using SIMATIC WinCC (TIA Portal).

Version V7.0 and higher of the SA system SIMATIC WinCC features a SIMOTION channel which is included as standard on the WinCC DVD.

With the SIMATIC NET communications software, an open, standardized OPC interface is available for accessing SIMOTION from other Windows-based HMI systems.

SIMOTION IT service and diagnostic functions

SIMOTION IT provides SIMOTION D with an integrated web server on which, for example, user-specific web pages can be stored.

Read and write access can be made to the Control Unit variables. Java scripts or applets also allow the implementation of active operation and display functions in the web pages that can be executed on a client PC with an Internet browser.

Process and data communication

Thanks to its integrated interfaces, SIMOTION D supports both process and data communication.

PROFINET IO with IRT is available for exacting Motion Control applications. In addition to cycle clock synchronization, cycle times of minimum 125 μs and safety-related communication (PROFIsafe), the PROFINET interfaces on the SIMOTION D4xx-2 Control Units also support media redundancy (MRP/MRPD).

The SIMOTION SCOUT engineering system is provided for user-friendly communication configuration and diagnostics.

Safety Integrated functions

Highly effective protection of personnel and machinery can be implemented with SIMOTION D thanks to the integrated safety functions of SINAMICS S120.

The integrated safety functions that are currently available are described below. Their functional safety satisfies the requirements defined in the international standard IEC 61800-5-2 for variable-speed drive systems.

The safety functions integrated into the SINAMICS S120 drive system can be roughly divided into four categories:

Functions for safely stopping a drive

Safe Torque Off (STO)

Safe Stop1 (SS1)

Safe Stop2 (SS2)

Safe Operating Stop (SOS)

Functions for safe brake management

Safe Brake Control (SBC)

Safe Brake Test (SBT)
(this diagnostic function exceeds the scope of IEC 61800-5-2)

Functions for safely monitoring the motion of a drive

Safely Limited Speed (SLS)

Safe Speed Monitor (SSM)

Safe Direction (SDI)

Safely-Limited Acceleration (SLA)

Functions for safely monitoring the position of a drive

Safely Limited Position (SLP)

Safe Position (SP)
(this function exceeds the scope of IEC 61800-5-2)

Safe Cam (SCA)

Activation of Safety Integrated functions

Safety Integrated functions can be activated by the following methods:

Via terminals on the D4x5‑2/CX32‑2 and on the power unit (STO, SBC, SS1 only)

Via fail-safe inputs on the TM54F Terminal Module

Via fail-safe outputs on the D410‑2

Via PROFINET/PROFIBUS with PROFIsafe.

The SLS and SDI functions can also be activated permanently via parameter assignment.

The SLA function can only be activated via PROFIsafe.

The Safety Integrated functions are implemented electronically and therefore offer short response times in comparison to solutions with externally implemented monitoring functions.

Safety Integrated functions via PROFIsafe

Safety Integrated functions are activated via "PROFINET with PROFIsafe" or "PROFIBUS with PROFIsafe" safe communication. The control (F logic) is implemented using an F-CPU connected via PROFINET or PROFIBUS. The connection for configuring the system with SCOUT TIA can only be made via PROFINET.

Safety Integrated functions are routed through from the SIMOTION D410‑2 and D4x5‑2 Control Units to the following drives:

Integrated SINAMICS S120 drives on SIMOTION D410‑2 and D4x5‑2

Drives on the SIMOTION CX32‑2 Controller Extension

Drives on SINAMICS Control Units connected via PROFIBUS to SIMOTION D.

Drives on SINAMICS Control Units connected to SIMOTION D via PROFINET (F‑CPU must be connected via PROFINET in this case).

Note

For more information about possible topologies, axis quantity structures and suitable components, please contact your local Siemens sales office.

Detailed information can be found in the SIMOTION D Commissioning Manuals as well as in the SINAMICS documentation.

Safety Integrated solution with SIMOTION D4x5‑2: Control of the safety functions via PROFINET with PROFIsafe